Square Tube Weight Calculator

Calculate square hollow section (SHS) tube weight instantly using side size, wall thickness, length, and material density. Get total weight, weight per meter, and weight per foot in both metric and imperial units.

Calculator

Enter dimensions and choose material to compute accurate square tube weight.

Example: 50 (for 50 mm)
Must be less than half of outer side size
Example: 6 (for 6 m)
Formula used: Cross-sectional area = B² − (B − 2t)², Volume = Area × Length, Weight = Volume × Density

Square Tube Weight Calculator Guide

What a Square Tube Weight Calculator Does

A square tube weight calculator estimates how much a square hollow metal tube weighs based on geometry and material density. You enter the outer side dimension, wall thickness, tube length, and material. The calculator then computes the hollow cross-sectional area, total volume, and final mass.

This is useful in structural steel design, fabrication, logistics, estimating, procurement, and workshop planning. Whether you call it a square tube, box tube, SHS (square hollow section), or square pipe profile, the core weight calculation is the same: metal area multiplied by length and density.

Square Tube Weight Formula

The standard engineering relationship for square hollow tube weight is:

All dimensions must be converted into consistent units before calculation. In this calculator, everything is converted internally to meters and kg/m³, then shown in practical outputs such as kg/m and lb/ft.

How to Calculate Square Tube Weight Manually

If you prefer a hand calculation, follow these steps:

To convert kilograms to pounds, multiply by 2.20462. To get weight per foot from kg/m, divide by 3.28084.

Common Material Density Table (Approx.)

Material Typical Density (kg/m³) Notes
Carbon Steel 7850 Most common structural square tube density
Stainless Steel 7900–8000 Grade-dependent; 304/316 often near 8000
Aluminum 2650–2750 Much lighter than steel
Titanium Alloy 4400–4600 High strength-to-weight ratio

Always verify density for the exact alloy or specification in your project documentation, especially for aerospace, marine, pressure vessel, and precision manufacturing applications.

Worked Examples

Example 1: Mild steel square tube
Outer side = 50 mm, thickness = 3 mm, length = 6 m, density = 7850 kg/m³.
Inner side = 50 − 2×3 = 44 mm.
Area = 50² − 44² = 564 mm² = 0.000564 m².
Volume = 0.000564 × 6 = 0.003384 m³.
Weight = 0.003384 × 7850 ≈ 26.56 kg.

Example 2: Aluminum square tube
Outer side = 2 in, thickness = 0.125 in, length = 12 ft, density = 2700 kg/m³.
Convert to meters first, then run the same formula. You will see a significantly lower weight than steel because aluminum density is about one-third of steel.

Why Accurate Tube Weight Matters

Common Square Tube Weight Calculation Mistakes

A good practice is to keep 4–6 decimal places in intermediate values and round only at final output for reporting.

Square Tube Weight Per Meter Quick Insight

Weight per meter is one of the most useful outputs because it lets you estimate bundles quickly. Once you know kg/m, total batch weight is straightforward:

Total batch weight = weight per meter × total meters ordered.

This helps buyers and fabricators compare profiles quickly, control delivery weight limits, and optimize inventory planning.

How This Helps in Real Projects

In construction and manufacturing projects, square tube profiles are often selected for their clean geometry, torsional stiffness, and easy connection detailing. But profile selection is always a compromise between strength, weight, weldability, and cost. A fast square tube weight calculator supports early option studies and detailed purchasing stages alike. Engineers can compare alternatives, estimators can validate material take-offs, and fabrication teams can verify shop handling limits before production starts.

FAQ: Square Tube Weight Calculator

Is this calculator for square pipe and square hollow section (SHS)?
Yes. As long as the geometry is square and hollow, the formula applies.

Can I use inches and feet?
Yes. The calculator accepts imperial units and converts automatically.

Why is my calculated weight slightly different from a catalog?
Mill tolerances, corner radius assumptions, and exact material density can create small differences from theoretical values.

Does coating or galvanizing change weight?
Slightly, yes. Coatings add small mass, which may matter in large-volume or strict-weight projects.

Can I calculate custom alloys?
Yes. Select custom density and enter your alloy value in kg/m³.

Final Note

This square tube weight calculator is intended for fast engineering estimation and planning. For critical structural, pressure, aerospace, or code-governed use, validate results with official material standards, supplier data, and project-specific engineering checks.